Yog tias koj khiav ib qho kev sib sau ua ke, mining, lossis rov ua haujlwm dua, koj twb paub tias ahloov crusher rotortsis yog ib yam dab tsi uas koj txiav txim rau ib tug whim. Nws yog ib qho hnyav, qhov tseeb- cov khoom siv tshuab uas zaum ntawm lub plawv ntawm koj txoj kab rov tav ncej impactor (HSI), thiab tau txais cov txheej txheem hloov tsis raug - lossis nrhiav qhov tsis ncaj ncees lawm - tuaj yeem ua rau koj hnub poob thiab ntau txhiab nyiaj hauv kev puas tsuaj thib ob.
Phau ntawv qhia no taug kev los ntawm cov txheej txheem tiav: yuav ua li cas qhia thaum twg lub rotor tiag tiag xav tau hloov, yuav ua li cas kom tshem tawm thiab nruab ib qho, thiab yuav ua li cas thaum koj tsis tuaj yeem txais koj txhais tes ntawm cov duab kos qub. Nws tau sau rau cov thawj coj saib xyuas thiab pab pawg muag khoom uas xav tau cov ntaub ntawv siv tau, tsis yog daim ntawv qhia kev lag luam.
Thaum twg Crusher rotor tiag tiag xav tau hloov?
Ua ntej cov cuab yeej tawm los, koj yuav tsum paub seb koj tab tom saib qhov hnav - ib feem kho lossis hloov rotor tag nrho.
Qhov pom tseeb tshaj plaws ceeb toom thaum ntxov yog qhov poob ntawm cov khoom siv uas tsis cuam tshuam rau kev hloov pauv ntawm cov khoom noj. Yog tias tons- toj ib - teev poob ntau tshaj li kwv yees li 10% hauv qab koj lub hauv paus tsim, nws tsim nyog qhib qhov kev tshuaj xyuas. Lwm cov cim muaj xws li:
- Kev co txawv txavuas txuas ntxiv tom qab kuaj xyuas txoj siv tawv nruj thiab pub sib xws
- Cov kabmob kub khiav siab dua li qub, uas feem ntau taw qhia rau rotor imbalance es tsis yog ib qho kev ua txhaum ntawm nws tus kheej
- Pom pom tawg, khoov, lossis deformationntawm lub rotor lub cev nws tus kheej - tsis yog lub tshuab tuav xwb
- Cov qauv hnav tsis sib xwsnyob rau ntawm lub tshuab tuav uas ua rau rov muaj dua txawm tias tom qab hloov pauv
Ib txoj cai tseem ceeb ntawm tus ntiv tes xoo: yog tias tsuas yog lub tshuab tshuab (cov khoom siv hloov pauv tau bolted rau lub rotor) hnav, koj tab tom saib ntawm hnav- qhov sib pauv, tsis yog hloov rotor. Tab sis ib zaug hnav lossis kev puas tsuaj txuas mus rau hauv lub cev rotor - lub disc lossis ncej sib dhos cov tuav tau mounted rau - kho kev xaiv nqaim sai, thiab tag nrho cov hloov crusher rotor feem ntau yog qhov kev nyab xeeb thiab tus nqi ntau dua - txoj hauv kev zoo.
Tswv yim tswv yim:Weigh tshem tawm cov khoom hnav tawm tsam lawv qhov hnyav. Yog tias koj muab cov khoom pov tseg ntawm tsawg dua 50% kev siv, koj yuav hloov ntxov dhau. Yog tias koj tab tom tos kom txog thaum lub rotor nws tus kheej pom kev puas tsuaj, tej zaum koj yuav tau tos ntev heev - thiab qhov ncua sij hawm ntawd ua rau lub neej luv luv thiab nce nqi kho cov kab.
Vim li cas rotor tsim teeb meem ua ntej koj pib
Tsis yog txhua lub rotors tau tsim tib txoj kev, thiab qhov ntawd cuam tshuam rau ob qho tib si koj kuaj cov teeb meem thiab seb koj mus txog kev tshem tawm li cas.
Lub rotor yog qhov tseem ceeb ntawm qhov hnyav rotating disc lossis nruas, uas tau tsav los ntawm lub crusher lub cev muaj zog, uas nqa lub tshuab tuav thiab tsim lub zog kinetic uas xav tau los ua cov khoom tawg ntawm kev cuam tshuam. Hnyav, khoom-steel rotor designs yuav khiav ntau ruaj khov thiab tiv thaiv deformation nyob rau hauv kev poob siab loads, uas yog vim li cas lawv nyob rau hauv thawj crushers ua loj, nyuaj pub. Lub teeb rotor configurations muaj ntau dua nyob rau theem nrab lossis tertiary machines qhov twg kev tswj xyuas zoo tshaj qhov zoo tshaj qhov cuam tshuam rau lub zog.
Ib qho kev xav tsis zoo tsim nyog hais ncaj qha: lub rotor hnyav dua tsis tau txhais tau tias cov zis ntau dua. Dab tsi nws feem ntau yuav koj yog kev ruaj ntseg - zoo dua rau kev co thiab qhov tsis sib xws nyob rau hauv cov khoom noj sib txawv. Ntau lawm muaj peev xwm nyob deb ntau ntawm rotor ceev, tshuab bar configuration, thiab zoo npaum li cas lub tshuab yog pub tshaj ntawm rotor hnyav ib leeg.
Nkag siab txog koj qhov kev teeb tsa rotor tshwj xeeb yog qhov tseem ceeb vim tias nws txiav txim siab seb qhov sib dhos tuaj yeem sib nrug li cas - bolt qauv, bearing vaj tse tsim, thiab yuav ua li cas lub rotor yog keyed rau tus tsav ncej txhua qhov sib txawv ntawm cov chaw tsim khoom thiab qauv.
Ua kom tiav Rotor Tshem Tawm & Txhim Kho: Kauj Ruam -los ntawm - Kauj Ruam
Qhov no yog lub hauv paus ntawm txoj haujlwm. Ib txwm hla- txheeb xyuas koj cov crusher OEM phau ntawv qhia rau tus qauv- tshwj xeeb torque qhov tseem ceeb thiab kev tshem tawm - cov kab ke hauv qab no npog cov txheej txheem dav dav thoob plaws feem ntau cov kab rov tav ncej impactors.
1. Kev npaj kev nyab xeeb
Kaw lub crusher thiab tag nrho cov khoom siv sab sauv / nqes hav - feeders, conveyors, txhua yam txuas nrog. Ua raws li tag nrho cov txheej txheem kaw / tagout thiab txiav tawm tag nrho cov khoom siv hluav taws xob. Qhov no tsis yog ib kauj ruam rau kev luv luv: qhov cuam tshuam crusher rotor nqa lub zog loj heev txawm tias nyob ruaj ruaj, thiab kev npaj txhij txog kev txav mus los yog ib qho ntawm feem ntau ua rau raug mob loj hauv kev tu crusher.
2. Clear Buildup thiab xauv lub rotor
Qhib lub vaj tse thiab tshem tawm cov khoom tsim nyob ib ncig ntawm lub rotor thiab aprons - cov khoom ntim tuaj yeem tiv thaiv lub rotor ntawm kev txav mus los ntawm kev ywj pheej thiab zais kev puas tsuaj thaum kuaj xyuas. Koom nrog lub rotor lub xauv tus pin los yog cov txheej txheem los tiv thaiv kev sib tsoo thaum koj ua haujlwm hauv lub chamber.
3. Tshem cov tshuab tshuab
Tshawb xyuas seb cov tshuab tshuab uas twb muaj lawm puas yog sib luag thiab tuaj yeem yooj yim flipped es tsis hloov tam sim no - qhov no ib leeg tuaj yeem txuas ntxiv hnav -ib feem ntawm lub neej. Yog tias lawv dhau flipping, tshem tawm hauv cov khub sib npaug, tsis txhob ua ib zaug, kom tsis txhob muaj qhov tsis txaus ntseeg tshiab tom qab.
4. Tshem cov npog vaj tse thiab hnav daim hlau
Tshem tawm lub crusher lub thawv hau, aprons, thiab sab liners raws li tus neeg tsim khoom ua ntu zus. Saib xyuas cov khoom xoob uas yuav poob los ntawm sab saum toj ntawm lub aprons thaum cov panels tawm.
5. Tshem tawm cov kabmob vaj tse thiab kev sib txuas
Loosen lub coupling txuas lub rotor ncej rau tsav system, thiab tshem tawm cov kabmob vaj tse bolts. Nco ntsoov cov cim kev sib raug zoo ua ntej txiav tawm - misalignment ntawm reassembly yog ib qho ntawm feem ntau ua rau tom qab- kho kev co.
6. Nqa tawm lub Rotor los ua ke
Kev sib dhos tag nrho rotor yog qhov hnyav, ua tsis taus pa. Siv cov khoom nqa nqa ntawm qhov tsawg kawg nkaus ntawm 1.2 npaug ntawm qhov hnyav ntawm qhov tseeb, thiab paub meej tias cov ntsiab lus rigging phim lub rotor qhov sib npaug ntawm qhov taw tes ua ntej nqa tawm ntawm lub tsev.
7. Nruab lub Rotor Tshiab thiab Kos Alignment
Txo tus tshiab hloov crusher rotor rau hauv txoj hauj lwm, rov txuas lub coupling siv koj cov qhab nias, thiab torque tag nrho cov fasteners rau cov specifications hauv koj phau ntawv - tsis yog los ntawm kev xav. Reinstall bearing vaj tse, liners, thiab npog nyob rau hauv qhov kev txiav txim rov qab.
8. Tej kev ua yuam kev hauv teb chaws yuav tsum zam
- Kaw lub vaj tse yam tsis muaj kev tshem tawm tag nrho cov khib nyiab los ntawm lub hauv paus - cov khoom seem yuav cuam tshuam lub foob thiab ua rau hnav
- Hla lub coupling alignment check vim "nws zoo li zoo"
- Reinstalling tshuab tuav tsis sib npaug, rov qhia qhov tsis sib xws ntawm lub rotor tshiab
- Rushing lub fastener torque sequence ntawm ib feem no hnyav
Yuav ua li cas yog tias koj tsis muaj daim Original Drawings lossis Part Number?
Qhov no yog qhov uas ntau cov lus qhia nres - thiab qhov twg ntau qhov tiag - pab pawg saib xyuas ntiaj teb tau daig. Yog tias koj tab tom khiav lub tshuab qub, lub rotor Ameslikas muab los ntawm cov chaw tsim khoom uas yog txij li tau txiav ib feem, lossis cov khoom qub txeeg qub teg los ntawm tus tswv tsev yav dhau los, koj yuav tsis muaj tus lej lossis kos duab los siv txhua.
Nyob rau hauv cov ntaub ntawv no, rov qab engineering yog ib tug raug cai thiab kev daws teeb meem. Lub chaw tsim khoom muaj peev xwm tuaj yeem nqa koj lub rotor hnav lossis puas, ntsuas nws ncaj qha, thiab rov tsim kho tag nrho 2D / 3D kos duab los ntawm cov kev ntsuas no - feem ntau hauv ob peb hnub tom qab tau txais cov qauv. Txoj hauv kev no tseem qhib lub qhov rooj rau kev txhim kho cov phiaj xwm: yog tias koj tus thawj rotor tsim tsis tau tuav zoo tiv thaiv koj cov khoom tshwj xeeb (cov pob zeb abrasive siab, siab -cov dej noo, kev cuam tshuam ntau dhau), cov txheej txheem rov tsim kho geometry lossis cov khoom muaj pes tsawg leeg los hais ncaj qha, es tsis yog tsuas yog rov tsim dua ib feem uas twb ua tsis tau zoo.
Kev Hloov Rotor: Cov Khoom Siv, Lub Sijhawm Lead, thiab Kev Txiav Txim Loj
Kev xaiv cov khoom muaj qhov cuam tshuam ncaj qha rau koj lub rotor tshiab ntev npaum li cas. Cov kev xaiv muaj xws li siab -manganese steel, muaj nuj nqis rau nws lub peev xwm ua haujlwm- tawv hauv kev cuam tshuam; chrome-molybdenum alloy steel, haum rau siab dua- hnav, siab dua- kev siv cuam tshuam; thiab bi-hlau hnav- tiv thaiv kev tsim kho, uas ua ke nrog cov tub ntxhais tawv tawv nrog ib qho nyuaj-fab txheej rau kev ua haujlwm ntev. Precision casting thiab CNC machining, ua ke nrog kom raug quench{10}}thiab- kev kho cua sov, yog dab tsi txiav txim siab seb lub rotor tuav nws qhov sib npaug thiab qhov tseeb ntawm qhov kev ua haujlwm ruaj khov.
Rau pawg neeg yuav khoom, ob peb yam tseem ceeb tshaj li daim ntawv qhia tshwj xeeb:
- Lub sijhawm ua haujlwm: Lub voj voog ntau lawm rau ib qho kev cai lossis OEM- sib npaug hloov crusher rotor khiav 15-30 hnub, yog li kev npaj hloov cov xaj ua ntej ntawm lub rotor qhov kev xav tau kawg - ntawm - lub neej tsis txhob muaj xwm txheej ceev.
- Order kom muaj nuj nqis: Tsis yog txhua txoj haujlwm yuav tsum tau xaj ntau. Cov neeg muag khoom muab qhov tsawg kawg nkaus xaj kom muaj nuj nqis - tsawg li 5 daim - ua kom nws ua tau zoo los sim tus neeg muag khoom tshiab qhov zoo ua ntej cog lus rau kev yuav khoom loj dua.
- Cov nqe lus shipping: FOB thiab CIF cov nqe lus tawm ntawm cov chaw nres nkoj loj (Shanghai thiab Ningbo yog ib txwm muaj rau Tuam Tshoj- cov khoom tsim khoom) cuam tshuam rau tag nrho cov nqi tsaws thiab lub sijhawm xa khoom, ob qho tib si tsim nyog lees paub ua ntej.
Kev kuaj xyuas ua ntej koj lees txais lub Rotor tshiab
Ua ntej lub rotor hloov pauv mus rau hauv koj lub crusher, nws tsim nyog lees paub tias qhov kev kuaj xyuas zoo li cas cov chaw tsim khoom ua tau zoo - tsis yog thov kom ua. Yam tsawg kawg, nrhiav:
- Kev tsom xam Spectralntawm raw khoom muaj pes tsawg leeg, paub meej tias cov alloy ntais ntawv specification
- Hardness Test (HRC)txhawm rau txheeb xyuas qhov kev kho cua sov ua tiav qhov kev xav hnav tsis kam
- Kev sib koom tes ntsuas (CMM) kev tshuaj xyuasrau qhov tseeb qhov tseeb, tshwj xeeb yog qhov tseem ceeb rau kev sib npaug
- Tsis yog -kev puas tsuaj nrhiav pom, ntes sab hauv casting tsis xws luag uas pom kev soj ntsuam yuav nco
- Thib peb-kev soj ntsuam tog, thaum muaj, raws li cov txheej txheem pov thawj ywj pheej
Cov kev kuaj xyuas no tseem ceeb vim tias lub rotor uas yog me ntsis tawm ntawm qhov sib npaug lossis qhov loj me yuav tsis pom qhov teeb meem nyob rau hnub ib - nws yuav tshwm sim ntau lub lis piam tom qab ua ntej ntxov ntxov coj los yog tsis tau piav qhia kev vibration, undoing txawm tus nqi txuag cov khoom ua ntej.
Ncej -Kev teeb tsa: Kuaj Ua Si thiab Ntev- Kev Tshawb Fawb Lub Sij Hawm
Thaum lub rotor tshiab raug ntsia, tsis txhob dhia ncaj nraim mus rau tag nrho cov khoom. Khiav lub crusher npliag ntawm qis ceev ua ntej, saib qhov txawv txav, suab nrov, lossis cua sov ntawm cov kabmob. Maj mam nqa lub tshuab mus rau ib txwm pub tus nqi thaum saib xyuas kev ua haujlwm, thiab rov kuaj xyuas lub zog nrawm tom qab thawj ob peb teev ntawm kev ua haujlwm - nyob rau hauv thawj zaug load yog qhov qub, tab sis xoob fasteners tsis yog.
Lub sij hawm ntev, kho qhov kev hloov pauv no raws li cov ntaub ntawv taw qhia. Sau cov hnub teeb tsa, cov sijhawm ua haujlwm, thiab cov txheej txheem tonnage, yog li koj tuaj yeem tsim kom muaj kev coj zoo- lub neej hauv paus rau koj daim ntawv thov tshwj xeeb. Cov hauv paus ntsiab lus ntawd yog dab tsi hloov koj lub rotor tom ntej hloov los ntawm kev sib tw rov qab mus rau hauv qhov kev npaj, kev siv nyiaj txiag.
Nrhiav kev hloov crusher rotor ua rau koj tus thawj specifications - los yog xav tau ib tug hnav rotor thim rov qab-engineered vim hais tias cov duab kos tau ntev lawm?Horbon Mining Partsmanufactures OEM- sib npaug thiab kev cai crusher rotors nrog tag nrho cov ntaub ntawv traceability thiab zoo cov ntaub ntawv, txhawb kev txiav txim los ntawm me me xeem batch rau bulk ntau lawm.
